The Future of Predictive Maintenance

ANALYSIS  |  DIAGNOSTICS  |  MONITORING  |  INTEGRATIONS

VibroAI Analysis

Automated Vibration Analysis

In a nutshell:
  • Acts as a virtual vibration expert
  • Automatically extracts key data features optimized for AI-driven condition monitoring
  • Reduces reliance on manual data interpretation
  • Calculates key performance indicators for easy assessment of machine operation
  • Automates routine monitoring tasks, improving workflow efficiency
  • Automatically detects rotating speed frequency and vibration levels at key frequencies

VibroAI Analysis acts as a virtual vibration expert, handling complex and time-consuming tasks with ease. Operating unsupervised, it extracts key data features optimized for AI-driven condition monitoring. As machine speed and load fluctuate, VibroAI dynamically adjusts, ensuring precise results in every measurement cycle.

Vibration analysts gain automated detection of rotating speed and vibration levels at key frequencies, helping to identify potential mechanical faults. All calculated values are instantly available in an intuitive, user-friendly dashboard, streamlining analysis and decision-making.

VibroAI Dashboard

VibroAI Diagnostics




VibroAI Dashboard

Automated Machine Health Diagnostics

In a nutshell:
  • Matches data features against fault patterns to develop machine health scores
  • Tracks health scores over time and alerts users when significant changes occur
  • Employs Expert-in-the-loop concept to learn from data and analyst expertise
  • Differentiates between operating conditions at varying rotating speeds and machine loads
  • Detects data anomalies and tracks developing mechanical faults
  • As more data is collected, refines alert thresholds and fault patterns for more accurate assessment

VibroAI Diagnostics transforms vibration data into actionable machine health insights. By analyzing multiple data features, the algorithms assess how closely the measured data matches known fault patterns. It then assigns a health score on a percentage scale, where 100% indicates a confirmed issue. Users receive alerts when fault pattern scores rise, enabling proactive maintenance decisions.

VibroAI Diagnostics differentiates between varying operating conditions and uses specialist input to provide an assessment and label for each condition. The Expert-in-the-Loop approach allows a knowledgeable user to classify discovered operating modes and anomalies, refining the system’s ability to detect and classify machine faults.

VibroAI Monitoring

AI-assisted Condition Monitoring Services

In a nutshell:
  • Advanced condition monitoring service powered by VibroAI expertise
  • Precise assessments supported by VibroAI Analysis and Diagnostics tools
  • Delivers clear actionable insights supported by data via targeted email notifications
  • Provides full transparency with auditable data and reasoning at every step
  • Regular machine condition reports to keep machines running in optimal condition
  • IoT hardware infrastructure monitoring to ensure proper system configuration and connectivity

Efficient machine condition monitoring requires expertise in multiple technical areas, including vibration analysis and machine-specific fault patterns. Another challenge is a need to navigate through large volumes of data. With modern sensors and IoT technology, data is collected more frequently, across multiple machine points, making manual analysis increasingly challenging.

VibroAI’s AI-assisted condition monitoring service processes every data set, constructing a virtual machine state to assess whether new measurements align with normal operation or indicate an anomaly. VibroAI automatically classifies data based on operating modes, ensuring that operational variations are not mistakenly flagged as faults.


VibroAI Dashboard

VibroAI Integrations



Data Diagram

Expert Guidance for CM Implementation

In a nutshell:
  • Strategic implementation of condition monitoring infrastructure and software platform
  • Criticality assessment to develop an optimized data collection plan and system configuration
  • Sensor-agnostic integration with most data collection platforms via API
  • Full integration with market leading sensors and connectivity hardware
  • Integration with CMMS via API
  • Diagnostics results delivered to third party systems via API
  • Technical support & training to maximize system efficiency

Setting up a robust condition monitoring infrastructure comes with challenges. VibroAI simplifies the process by helping you appraise asset criticality to prioritize monitoring efforts, determine the best approach, whether route-based data collection or permanent IoT sensors, and integrate the right components for seamless operation. Once your system is live, VibroAI provides ongoing technical support and personnel training, ensuring a smooth transition and measurable ROI.

Whether you're integrating with an existing platform or building from scratch, VibroAI makes implementation efficient and hassle-free. Adopting new technology can seem overwhelming, but with VibroAI, integration is seamless, strategic, and results-driven.